In our June Episode of Project Features, the Institute for Sustainable Process Technology and Sunoco LP joined us to discuss ammonia pipelines. What lessons and best-practices can we draw from existing pipeline networks, and what design & risk mitigation factors are critical to the development of new ammonia pipeline routes?
ISPT’s new report explores the design, technical, and safety considerations of a theoretical 550 km ammonia pipeline linking the Port of Rotterdam to Karlsruhe in Germany, carrying 7 million tons per year of ammonia.
Meet the Institute for Sustainable Process Technology (ISPT) and Sunoco LP to explore plans for new ammonia pipelines in Europe, as well as operational & safety lessons learned from existing networks in the USA.
A new roadmap from the Institute for Sustainable Process Technology (ISPT) has set a number of key drivers and enablers for ammonia imports of up to 25 million tons per year in the Antwerpen-Rotterdam-Rijn-Ruhr area by 2030. Public acceptance, a careful approach to safety and environmental concerns, regulatory updates and new ammonia pipelines will all be needed.
Alkaline electrolyzers will play a significant role in renewable ammonia production going forward. Historical developments in electrocatalysts and optimized stack design have already addressed some of the key bottlenecks in the technology, and new developments will enable flexible operations at higher pressures.
The cost gap between fossil-based ammonia production and electrolysis-based ammonia production in China is arguably the smallest in the world. In our May episode of Ammonia Project Features, we explored two new, “flexible” renewable ammonia projects being developed in northeast China, as well as some of the engineering challenges as we scale-up electrolysis plants to gigawatt-sized.
Explore two flexible renewable ammonia production projects in China: Topsoe's in Baotou, and Envision Energy's in Chifeng City. We also welcome the Institute for Sustainable Process Technology to discuss the scale-up of electrolyzer plants to the GW-scale.
Solid oxide electrolysis has recently gained traction, and is fast becoming an attractive technology option for new ammonia production projects. This week we will explore a recent ISPT report, the scale-up of Topsoe’s manufacturing capacity, and several project announcements.
A high-powered consortium of academic & industry partners - VoltaChem, TNO, ISPT, Air Liquide, BP, and OCI - will explore the upscaling potential of solid oxide electrolysis (SOEC) to an industrial scale. One of the industrial applications to be investigated is the use of SOEC technology for hydrogen production at an ammonia plant. The study aims to present a viable roadmap forward for an SOEC demonstration integrated into an existing petrochemical facility.
The new report from ISPT is the culmination of the Hydrohub Gigawatt Scale Elektrolyser project, and presents a detailed design for an advanced, GW-scale green hydrogen plant. The greenfield design could be up-and-running in a Dutch port area by 2030, and would have total investment cost levels of 730 €/kW for alkaline water electrolysis, or 830 €/kW for PEM water electolysis. This translates to about half the CAPEX required for a state-of-the-art design from 2020.
Last month the Electric Power Research Institute (EPRI) released Renewable Ammonia Generation, Transport, and Utilization in the Transportation Sector, the organization’s first public treatment of ammonia energy. The report is positioned as a communique from the cutting edge – a “Technology Insights Brief” from EPRI’s “Innovation Scouts” – and, bracingly, manages to be both brief and comprehensive. Within its format, it does an excellent job of conveying the positive case for ammonia energy and the R&D that will allow it to reach its potential.
ETN Global’s latest R&D Recommendation was released in October 2018. ETN stands for European Turbine Network and its technology of interest is the gas turbine. The 2018 Recommendation is notable because it is the first that includes ammonia on the R&D agenda.
The kernel of the story is this: Battolyser B.V. is taking a step forward with the battolyser, its eponymous energy storage technology. On June 12, Battolyser’s joint venture partners Delft University of Technology (TU Delft) and Proton Ventures announced that they had secured a €480,000 grant from Waddenfonds, a Dutch public-sector funding agency, to build a 15 kW/60 kWh version of the battolyser. The installation will take place at Nuon’s Magnum generating station at Eemshaven in the Netherlands. The move makes tangible the vision of the battolyser as an integral part of an energy supply system with a robust quota of renewably generated electricity. The battolyser is a battery that stores electricity in the conventional galvanic manner until it is fully charged. At that point, the device uses any additional electricity supplied for the electrolysis of water and evolution of hydrogen. If the device is integrated with hydrogen buffer storage and an ammonia production train, the result will be a versatile and highly scalable energy storage system that can provide highly responsive grid support on all time scales from seconds to months. (Ammonia Energy last posted on the battolyser on March 1, 2018.)
Proton Ventures and Delft University of Technology (TU Delft), both of the Netherlands, announced in early February the formation of a new company, Battolyser B.V. The company’s initial goal is to build and demonstrate a pilot version of the eponymous technology that stores electricity and produces hydrogen. Hans Vrijenhoef, who will direct the new company, indicated that a fully realized system would include an ammonia production train so that the hydrogen could be stored and transported at low cost. Vrijenhoef is already the Director of Proton Ventures B.V., a member of the NH3 Fuel Association’s Global Federation Advisory Board, and the originator of the NH3 Event power-to-ammonia conference.
Last month, a heavyweight consortium of local and global companies announced plans to collaborate on a project to design, build, operate, and evaluate a demonstration plant to produce "green ammonia" from water, air, and renewable energy in The Netherlands. This is one practical outcome of last year's Power-to-Ammonia study, which examined the economic and technical feasibility of using tidal power off the island of Goeree-Overflakkee in Zuid-Holland to power a 25 MWe electrolyzer unit, and feed renewable hydrogen to a 20,000 ton per year green ammonia plant. This new demonstration plant phase of the project will still be led by the original developer, Dutch mini-ammonia plant developer Proton Ventures. However, its partners in the venture now include Yara and Siemens, as well as speciality fertilizer producer Van Iperen, and local sustainable agricultural producer, the Van Peperstraten Groep.
On August 1, 2017 the Japan Government’s New Energy and Industrial Technology Development Organization (NEDO) announced that it will proceed with funding for the construction of a hydrogen production plant in Namie Township, about ten kilometers from the site of the Fukushima nuclear disaster. The project’s budget is not mentioned, but the installation is projected to be “the largest scale in the world” -- in other words, a real bridge to the future and not a demonstration project. The project no doubt has a variety of motivations, not least the symbolic value of a renewable hydrogen plant rising in the shadow of the Fukushima Daiichi nuclear station. In economic terms, though, it appears to be a dead end. This is unfortunate because a similarly conceived project based on ammonia could be a true bridge-building step that aligns with leading-edge developments elsewhere in the world.
In the last 12 months ... The extensive Power-to-Ammonia feasibility study demonstrated that ammonia energy could be economically viable in different business cases. The report was a collaborative effort by large European corporations - power companies, electricity distributors, chemical producers, engineering firms - and it has already resulted in plans for one 440 MW power plant to be converted to carbon-free fuel by 2023.
A new collaboration was announced last week, between Dutch power company Nuon, European natural gas pipeline operator Gasunie, and Norwegian oil major Statoil. The joint venture will look at converting one of the Magnum power plant's three 440 MW gasifiers, with hopes to have it running on hydrogen fuel by 2023. This is the continuation of the Power to Ammonia project and, although ammonia is not expected to be used in this particular stage of the project, converting Magnum to hydrogen fuel represents the "intermediate step" to demonstrate that "where hydrogen could be produced using natural gas by 2023, from the year 2030 it could be possible to produce it with sustainably produced ammonia ... Ammonia then effectively serves as a storage medium for hydrogen, making Magnum a super battery."
The viability of producing ammonia using renewable energy was one of the recurring themes of the recent Power to Ammonia conference in Rotterdam. Specifically, what cost reductions or market mechanisms would be necessary so that renewable ammonia - produced using electrolytic hydrogen in a Haber-Bosch plant - would be competitive with normal, "brown" ammonia, made from fossil fuels. A number of major industry participants addressed this theme at the conference, including Yara and OCI Nitrogen, but it was the closing speech, from the International Energy Agency (IEA), that provided the key data to demonstrate that, because costs have already come down so far, renewable ammonia is cost-competitive in certain regions today.
The Institute for Sustainable Process Technology (ISPT) recently published a detailed analysis of three business cases for producing renewable ammonia from electricity: Power to Ammonia. The feasibility study concludes that, in the near term, ammonia production using clean electricity will likely rely on a combination of two old-established, proven technologies: electrolysis and Haber-Bosch (E-HB). To reach this conclusion, however, the study also assessed a range of alternative technologies, which I summarize in this article.
The Power-to-Ammonia feasibility study includes an assessment of the costs and benefits of producing ammonia from renewable energy at OCI Nitrogen's existing production site in Geleen. Of all the companies who joined forces in the Power-to-Ammonia project, OCI is the only ammonia producer. Its business case for making carbon-free ammonia is especially interesting therefore: not just because of the company's deep understanding of the ammonia market and available technologies, but also because it faces corporate exposure to the financial, operational, and social risks of relying upon a fossil-fueled technology in a carbon constrained future.
Goeree-Overflakkee, in the southwest corner of The Netherlands, already produces more renewable power than it can consume. But, by 2020, this small island will generate a full 300 MWe of solar and wind, which far "exceeds the electricity demand on the island, rated at maximum 30 MWe peak." Stedin, the local grid operator, has the expensive task of integrating these and future renewable resources into its electricity distribution system. The recent Power-to-Ammonia study included a detailed analysis of Stedin's business case for producing renewable ammonia as a way to store and transport this electricity - enabling the island to become a net exporter of clean energy.
The Institute for Sustainable Process Technology recently published a feasibility study, Power to Ammonia, looking at the possibility of producing and using ammonia in the renewable power sector. This project is based in The Netherlands and is led by a powerful industrial consortium. I wrote about the feasibility study last month, but it deserves closer attention because it examines three entirely separate business cases for integrating ammonia into a renewable energy economy, centered on three site-specific participants in the study: Nuon at Eemshaven, Stedin at Goeree-Overflakkee, and OCI Nitrogen at Geleen. Over the next few years, the group intends to build pilot projects to develop and demonstrate the necessary technologies. Next month, however, these projects will be an important part of the Power-to-Ammonia Conference, in Rotterdam on May 18-19. This article is the first in a series of three that aims to introduce each business case.
The Institute for Sustainable Process Technology has just published a feasibility study that represents a major step toward commercializing renewable ammonia. It examines the "value chains and business cases to produce CO2-free ammonia," analysing the potential for commercial deployment at three companies with existing sites in The Netherlands: Nuon at Eemshaven, Stedin at Goeree-Overflakkee, and OCI Nitrogen at Geleen. The project is called Power to Ammonia.
An article in the latest issue of Dutch-language magazine NPT Proces Technologie provides a detailed update on the Nuon project, about which we wrote a few months ago. Nuon's Power-to-Ammonia project looks at grid-scale storage of "seasonal surplus" electricity from wind and solar in the form of ammonia. Proton Ventures, the originators of the Power-to-Ammonia concept in The Netherlands, have also been sharing details of the project in recent conference presentations - and announced that they will be hosting the first European ammonia fuel conference, in Rotterdam, in May 2017.
In March 2016 the Dutch utility Nuon announced that it will study the possibility of storing "seasonal surplus" electricity from wind and solar in the form of ammonia. The study by Nuon and Delft University of Technology (TU Delft) is part of the project "Power to Ammonia." The study will be conducted at Nuon's Magnum power station.