ISPT

A new roadmap from the Institute for Sustainable Process Technology (ISPT) has set a number of key drivers and enablers for ammonia imports of up to 25 million tons per year in the Antwerpen-Rotterdam-Rijn-Ruhr area by 2030. Public acceptance, a careful approach to safety and environmental concerns, regulatory updates and new ammonia pipelines will all be needed.

The cost gap between fossil-based ammonia production and electrolysis-based ammonia production in China is arguably the smallest in the world. In our May episode of Ammonia Project Features, we explored two new, “flexible” renewable ammonia projects being developed in northeast China, as well as some of the engineering challenges as we scale-up electrolysis plants to gigawatt-sized.

Solid oxide electrolysis has recently gained traction, and is fast becoming an attractive technology option for new ammonia production projects. This week we will explore a recent ISPT report, the scale-up of Topsoe’s manufacturing capacity, and several project announcements.

The new report from ISPT is the culmination of the Hydrohub Gigawatt Scale Elektrolyser project, and presents a detailed design for an advanced, GW-scale green hydrogen plant. The greenfield design could be up-and-running in a Dutch port area by 2030, and would have total investment cost levels of 730 €/kW for alkaline water electrolysis, or 830 €/kW for PEM water electolysis. This translates to about half the CAPEX required for a state-of-the-art design from 2020.

ETN Global’s latest R&D Recommendation was released in October 2018.  ETN stands for European Turbine Network and its technology of interest is the gas turbine.  The 2018 Recommendation is notable because it is the first that includes ammonia on the R&D agenda.

Last month, a heavyweight consortium of local and global companies announced plans to collaborate on a project to design, build, operate, and evaluate a demonstration plant to produce "green ammonia" from water, air, and renewable energy in The Netherlands. This is one practical outcome of last year's Power-to-Ammonia study, which examined the economic and technical feasibility of using tidal power off the island of Goeree-Overflakkee in Zuid-Holland to power a 25 MWe electrolyzer unit, and feed renewable hydrogen to a 20,000 ton per year green ammonia plant. This new demonstration plant phase of the project will still be led by the original developer, Dutch mini-ammonia plant developer Proton Ventures. However, its partners in the venture now include Yara and Siemens, as well as speciality fertilizer producer Van Iperen, and local sustainable agricultural producer, the Van Peperstraten Groep.

In the last 12 months ... The extensive Power-to-Ammonia feasibility study demonstrated that ammonia energy could be economically viable in different business cases. The report was a collaborative effort by large European corporations - power companies, electricity distributors, chemical producers, engineering firms - and it has already resulted in plans for one 440 MW power plant to be converted to carbon-free fuel by 2023.

Goeree-Overflakkee, in the southwest corner of The Netherlands, already produces more renewable power than it can consume. But, by 2020, this small island will generate a full 300 MWe of solar and wind, which far "exceeds the electricity demand on the island, rated at maximum 30 MWe peak." Stedin, the local grid operator, has the expensive task of integrating these and future renewable resources into its electricity distribution system. The recent Power-to-Ammonia study included a detailed analysis of Stedin's business case for producing renewable ammonia as a way to store and transport this electricity - enabling the island to become a net exporter of clean energy.