Site items in: Electrochemical Ammonia

Future Ammonia Technologies: Electrochemical (part 3)
Article

This series of articles on the future of ammonia synthesis began with a report on the NH3 Energy+ conference presentation by Grigorii Soloveichik, Program Director at the US Department of Energy's ARPA-E, who categorized the technologies as being either improvements on Haber-Bosch or electrochemical (with exceptions). ARPA-E invests in "transformational, high-risk, early-stage research," and recently began funding ammonia synthesis technologies, not to make renewable fertilizer but to produce "energy-dense zero-carbon liquid fuel." This article will introduce the six electrochemical technologies currently in development with funding from ARPA-E.

Future Ammonia Technologies: Electrochemical (part 2)
Article

Last week, in Part 1 of this series on electrochemical ammonia synthesis technologies, I quoted a recent article by researchers at MIT that identified avenues for future research and development. One option was a biomimicry approach, learning from "enzymatic catalysts, such as nitrogenases," which can "either be incorporated into or provide inspiration for the design of electrocatalytic processes." The nitrogenase enzyme, nature's ammonia synthesis technology, was developed in an iterative innovation process, otherwise known as evolution, that took hundreds of millions of years to reach this level of efficiency. According to one group of electrochemists, who presented their results at the recent NH3 Energy+ conference, nitrogenase produces ammonia in nature with an enviable 75% process efficiency - so it's no surprise that they are basing their industrial technology on it.

Future Ammonia Technologies: Electrochemical (part 1)
Article

Last month's NH3 Energy+ conference featured presentations on a great range of novel ammonia synthesis technologies, including improvements to Haber-Bosch, and plasmas, membranes, and redox cycles. But, in a mark of a conference approaching maturity, members of the audience had at least as much to contribute as the presenters. This was the case for electrochemical synthesis technologies: while the presentations included updates from an influential industry-academia-government collaboration, led by Nel Hydrogen's US subsidiary, the audience members represented, among others, the new electrochemical ammonia synthesis research lab at Massachusetts Institute of Technology (MIT), and a team from Monash University in Australia. The very next week, Monash published its latest results, reporting an electrochemical process that synthesized ammonia with 60% faradaic efficiency, an unprecedented rate of current conversion at ambient pressure and temperature.

The Future of Ammonia: Improvement of Haber-Bosch ... or Electrochemical Synthesis?
Article

During our NH3 Energy+ Topical Conference, hosted within AIChE's Annual Meeting earlier this month, an entire day of presentations was devoted to new technologies to make industrial ammonia production more sustainable. One speaker perfectly articulated the broad investment drivers, technology trends, and recent R&D achievements in this area: the US Department of Energy's ARPA-E Program Director, Grigorii Soloveichik, who posed this question regarding the future of ammonia production: "Improvement of Haber-Bosch Process or Electrochemical Synthesis?"

Dense Metallic Membrane Reactor Synthesis of Ammonia at Moderate Conditions and Low Cost
Presentation

Commercial ammonia synthesis relies on the Haber–Bosch process that has remained largely unchanged for a hundred years. The equilibrium constant of this exothermic reaction quickly becomes unfavorable above 200 °C, but the catalyst requires temperatures above 400 °C to have sufficient activity. To overcome these conflicting requirements the process is conducted at extremely high pressure (100 – 200 atm) using multiple passes with inter-stage cooling to achieve sufficient conversion. A cost analysis reveals the compressors needed to reach the required pressures consist of 50% the capital cost for Haber-Bosch. Therefore, a longstanding scientific challenge has been to achieve NH3 synthesis…

Exploring Peptide-Bound Catalysts for Electrochemical Ammonia Generation
Presentation

Today, most ammonia (NH3) manufacturing occurs via the Haber-Bosch process. This process consumes hydrogen from fossil fuels, and as a result NH3 contributes the highest amount of greenhouse gas emissions out of the top 18 large-volume chemicals made globally. Because the process is high temperature (400°–500°C) and pressure (150–300 atm) with a low (15%) single-pass conversion efficiency, the plants have to be very large to be economical. This means that ammonia is shipped from centralized locations, further increasing greenhouse gas emissions because of the fuel consumed in transportation. Additionally, their large size makes it difficult to integrate with renewable sources…

Design of Iron-Nickel Nanocatalysts for Low-Temperature Electrochemical Ammonia Generation
Presentation

The Haber-Bosch industrial process for ammonia production is the cornerstone of modern commercial-fertilizer-based agriculture. Haber-Bosch ammonia fueled the global population growth of the 20th century, and approximately half of the nitrogen in human bodies today originates from ammonia-based fertilizer produced by the Haber-Bosch process. However, the Haber-Bosch process operates at high temperature and high pressure to achieve high conversion efficiencies, and the hydrogen input comes from steam reforming of coal or natural gas. In addition to the energy costs, the large production of carbon dioxide as a greenhouse gas and the large required economies of scale motivate research efforts to…

Atmospheric-Pressure Synthesis of Ammonia Using Non-Thermal Plasma with the Assistance of Ru-Based Multifunctional Catalyst
Presentation

Ammonia has much more uses than being a fertilizer. Its emerging applications include hydrogen carrier, fuel cells, clean transportation fuels, and other off-grid power applications. The traditional Haber Bosch process used to synthesize ammonia must be achieved at high temperature and pressure. The non-thermal plasma (NTP) allows for the synthesis of ammonia at a lower temperature and pressure conditions. It is proposed that the moderate process conditions can potentially allow a more economical construction and operation of ammonia production systems on distributed farms and renewable hydrogen production sites. In this study, we report the NTP synthesis of ammonia using dielectric…

Nitrogenase Inspired Peptide-Functionalized Catalyst for Efficient, Emission-Free Ammonia Production
Presentation

Ammonia-based fertilizers have enabled increases in food production to sustain the world’s population. Currently the major source of ammonia is the Haber-Bosch process, which requires high temperature and pressure and has low conversion efficiency, such that very large plants are required for economical production. Ammonia is therefore one of the most energy and carbon intensive chemical processes worldwide, largely due to the steam methane reforming step to produce the required hydrogen. Because of the very large plant scale and resulting centralization of production, ammonia may also be transported long distances to point of use, adding additional energy and emissions. Distributed,…

Future of Ammonia Production: Improvement of Haber-Bosch Process or Electrochemical Synthesis?
Presentation

Ammonia, the second most produced chemical in the world (176 million tons in 2014), is manufactured at large plants (1,000 – 1,500 t/day) using Haber-Bosch process developed more than hundred years ago. A simple reaction of nitrogen and hydrogen (produced by steam methane reforming or coal gasification) consumes about 2% of world energy, in part due to the use of high pressure and temperature. With the global transition from fossil fuels to intermittent renewable energy sources there is a need for long term storage and long range transmission of energy, for which ammonia is perfect fit. To make it practical,…