Decarbonisation of Yara's Porsgrunn ammonia plant took another step this week, with Linde Engineering selected to build a 24 MW, demonstration-scale electrolysis plant to produce green hydrogen for ammonia production. The electrolysers themselves will be provided by UK-based ITM Power, who indicate that the units will be shipped towards the end of this year.
The new report from ISPT is the culmination of the Hydrohub Gigawatt Scale Elektrolyser project, and presents a detailed design for an advanced, GW-scale green hydrogen plant. The greenfield design could be up-and-running in a Dutch port area by 2030, and would have total investment cost levels of 730 €/kW for alkaline water electrolysis, or 830 €/kW for PEM water electolysis. This translates to about half the CAPEX required for a state-of-the-art design from 2020.
Masdar and ENGIE will lead development of a 200 MW green hydrogen facility to supply Fertiglobe's existing ammonia production plants in al-Ruwais, UAE. The announcement is the first "concrete action" taken by the pair following a $5 billion strategic alliance signed in December, with the goal of developing at least 2 GW electrolysis capacity in the UAE by 2030.
Japanese government funding via NEDO will support four critical ammonia energy projects, including JERA's new plan to demonstrate 50% ammonia-coal co-firing by 2030. Other projects include improved catalysts for ammonia production, low-temperature and low-pressure synthesis pathways, and developing 100% ammonia-fed boilers and gas turbines. In addition, a new cooperation agreement between ASEAN countries will see Japan support other members to adopt their ammonia energy solutions, particularly coal co-firing.
thyssenkrupp will engineer, procure and fabricate a 2 GW+ electrolysis plant at the NEOM project in Saudi Arabia, based on their 20 MW alkaline water electrolysis module. The plant is scheduled to start production in 2026, with hydrogen from the facility will be used to make ammonia for export to global markets. At the Port of Rotterdam, thyssenkrupp will also take the lead on Shell's 200 MW, ‘Holland Hydrogen I’ project, with hydrogen production scheduled to start in 2024.
Trafigura and the South Australian state government will jointly fund FEED work into a commercial-scale green hydrogen export facility in Port Pirie, 200km north of Adelaide, the South Australian capital city. At full-scale the facility will produce 100 tonnes per day green hydrogen from 440 MW of electrolysers, with some earmarked for local use and the remainder to be exported as green ammonia (max. 200,000 tonnes per year). Oxygen produced during electrolysis will be sent next-door to Nyrstar's Port Pirie smelter, one of the world's largest producers of lead and silver. At full capacity, the electrolysis facility will meet 100% of the smelter's oxygen requirements.
Three new updates this week:
1. A team at Durham University has shown that a massive scale-up of PEM electrolyser manufacturing capability can slash the capital costs of producing electrolyser units by up to 70%.
2. A team from the University of Campinas has proposed more focus on electrolysis of waste and seawater to produce hydrogen, avoiding direct competition between drinking water and hydrogen production.
3. A team from the Australian National University has demonstrated a new pathway forward for hydrogen production directly from sunlight by demonstrating a stable, efficient photocatalyst.
Total Eren will lead development of the H2 Magallanes project in southern Chile. Up to 10 GW of onshore wind capacity will power 8 GW of electrolysers, a desalination plant, an ammonia production plant and port facilities to export the product to local and global markets. At full capacity, 4.4 million tonnes of renewable ammonia will be produced every year. Although H2 Magallanes is still in the pre-feasability stage, it will be launched in 2025, with the aim to begin hydrogen electrolysis in 2027.
Borealis, a leading European chemicals manufacturer, and Hynamics, an EDF subsidiary specializing in decarbonised hydrogen, have signed a new MoU to install 30 MW of grid-powered electrolysers at Borealis' fertiliser production plant in Ottmarsheim, France. Powered by the French electricity grid - which has one of the lowest carbon intensities in the world - the demonstration project would result in the production of 24,000 tonnes per year of low-carbon ammonia by 2025-26. The Ottmarsheim project joins the growing list of industrial demonstration sites for electrolytic hydrogen feeding into existing ammonia production.
bp announced it is planning a new, world-scale green hydrogen production facility near Hartlepool in northeast England. HyGreen Teesside will be developed in phases, with an initial phase of some 60MWe of installed hydrogen production capacity and a full capacity of up to 500 MWe. Taken together with the blue H2Teesside project, bp would operate 1.5 GW of hydrogen production capacity in northeast England by 2030.