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Presentation

Optimizing absorption to improve Haber-Bosch synthesis

Alon McCormick Matthew Kale Cory Marquart Deepak Ojha Matthew Palys Chinomso Emmanuel Onuoha Zac Pursell Edward Cussler Prodromos Daoutidis Paul Dauenhauer Michael Reese Sameer Parvathikar Mahdi Malmali

Ammonia absorber columns offer an alternative separation unit to replace condensation in the Haber-Bosch synthesis loop. Metal halide salts can selectively separate ammonia from the reactor outlet gas mixture and incorporate it into their crystal lattice with remarkably high thermodynamic capacity. While the salts’ working capacity can be limited and unstable when they are in their pure form, the capacity is stable and can be high when using a porous silica support. Here, we discuss optimal conditions for uptake and release of ammonia. The production capacity (ammonia processed per unit absorbent and per unit production time) depends on processing parameters…

Presentation

Ammonia Absorbents with High Stability and High Capacity for Fast Cycling

Matthew Kale Joshua I. Militti Sayandeep Biswas Alon McCormick Paul Dauenhauer Edward Cussler

Ammonia absorption is an alternative separation to condensation in ammonia production. Metal chloride salts selectively incorporate ammonia into their crystal lattices with remarkably high capacity. Regeneration and stability of these salts are further improved by dispersing them onto a porous silica support. Here, we discuss the optimal preparation methods of supported metal halides, as well as optimal conditions for uptake and release of ammonia. The metal halide salt particle size, support particle size, support composition and preparation methods are optimized for material stability, speed of uptake and release, and maximum ammonia capacity. An automated system was used to rapidly screen…

Presentation

Comparative Technoeconomic Analysis of Conventional and Absorbent-Enhanced Ammonia Synthesis

Matthew Palys Alon McCormick Edward Cussler Prodromos Daoutidis

Ammonia is the second-most produced synthetic chemical and the main precursor for nitrogen-based fertilizer. In 2015, 160 million tons were produced globally, and global demand is expected to grow 1.5% annually until 2050 [1]. However, traditional ammonia production uses natural gas or coal as its hydrogen source, and as a result, is also responsible for more than 1% of global GHG emissions and 5% of global natural gas consumption [2]. Clearly, a more sustainable ammonia production scheme is needed. One such alternative is obtain hydrogen from electrolysis powered by wind- or solar-derived electricity. It has been proposed to perform this…

Presentation

Ammonia Absorption and Desorption in Ammines

Collin Smith Mahdi Malmali Chen-Yu Liu Alon McCormick Edward Cussler

While adsorption onto solids is a common separation process, absorption into solids is much less often used. The reason is that absorption is usually assumed ineffective because it includes very slow solute diffusion into the solid. An exception may be the separation of ammonia from nitrogen and hydrogen using ammines, especially at temperatures close to those used in ammonia synthesis. There, ammonia can be selectively absorbed by calcium chloride; nitrogen and hydrogen are not absorbed. The kinetics of ammonia release seem to be diffusion controlled. The kinetics of absorption are consistent with a first order reaction and diffusion in series,…

Presentation

Lower Pressure Ammonia Synthesis

Mahdi Malmali Alon McCormick Edward Cussler Joshua Prince Michael Reese

Ammonia is a very important chemical, mainly produced through the Haber-Bosch process. This process requires high temperature (>400 °C) and pressure (>150 bar) in order to ensure fast kinetics and high conversions, respectively.1 As a result, ammonia synthesis is known to be very complex and energy-intensive.2 To alleviate the complexity and energy requirements of ammonia synthesis, and to reduce the CO2 emissions, we are proposing an innovative reaction-absorption process to synthesize carbon-free ammonia in small plants.3 This green ammonia can be synthesized in wind-powered plants, with hydrogen from electrolysis of water and nitrogen from pressure swing adsorption of air.4 In…

Presentation

Small Scale Low-Pressure Ammonia Synthesis

Mahdi Malmali Michael Reese Alon McCormick Edward Cussler

Ammonia is one of the most important chemical commodities in the US and will be a key component in helping the world meet the rising demand for food and energy. Ammonia is needed in distributed locations for agriculture (as fertilizer for small grain and corn production), for indirect hydrogen storage1 (transported as a liquid at moderate pressure to hydrogen stations), or as a liquid fuel2 (for internal combustion engines or solid oxide fuel cells). Recently, there has been significant effort to develop scalable technologies for conversion of intermittent energies (e.g., solar, wind) into energy dense carbon-neutral liquid fuels, and ammonia…

Presentation

Potential Strategies for Distributed, Small-Scale Sustainable Ammonia Production

Alon McCormick Edward Cussler Prodromos Daoutidis Paul Dauenhauer Lanny Schmidt Roger Ruan Doug Tiffany Steve Kelley Michael Reese

Potential Strategies for Distributed, Small-Scale Sustainable Ammonia Production Alon McCormick*, Ed Cussler, Prodromos Daoutidis, Paul Dauenhauer, Lanny Schmidt, Chemical Engineering and Materials Science; Roger Ruan, Doug Tiffany, Bioproducts and Biosystems Engineering; Steve Kelley, Humphrey School of Public Affairs; Mike Reese, West Central Research and Outreach Center, University of Minnesota