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Presentation

Load Range Enhancement of Haber-Bosch Process Designs for NH3 Sustainable Energy Storage By Multi-Parametric Optimization

Izzat Cheema Florian Baakes Ulrike Krewer

With the world’s major shift towards renewable energy, the need of chemicals-based energy storage has drastically increased, as renewable energy is intermittent and energy storage medium is required. Among several chemical energy storage options, ammonia is promising for renewable energy on utility-scale. The Haber-Bosch ammonia synthesis was the first heterogeneous catalytic system employed in the chemical industry and developed over a period of century. However, the conventional ammonia process has been designed and optimized for steady state operation and high capacity. Power-to-ammonia requires a more flexible operation, small size reactors and decentralized production. The impact of adjustable parameters, such as,…

Presentation

LiH Mediated Ammonia Synthesis Under Mild Condition

Jianping Guo Ping Chen

Having a hydrogen content of 17.6 wt% NH3 is an attractive hydrogen carrier. The key issue for NH3 synthesis and decomposition is the development of non-noble metal based, highly active and stable catalysts that can be operated under mild condition. With the understanding on the interaction of LiH and Li2NH with 3d metals or their nitrides, novel catalyst systems, i. e., LiH-3d transition metals for NH3 synthesis and Li2NH-3d transition metal for NH3 decomposition, that have activities surpassing the highly active Ru-based catalysts were developed. The unique chemistry among TM, Li, N and H creates a two-reactive center mediated pathway…

Presentation

Influence of H2 / N2 Ratio on Dynamic Behavior of Ammonia Production on Ru Catalyst Under Low Pressure Condition

Hideyuki Matsumoto Javaid Rahat Tetsuya Nanba

Recently deployment of renewable energy such as sunlight and wind power or deployment of process technologies for carbon dioxide capture and storage (CCS) is indispensable to reduce the CO2-emission. However, there are some issues to be solved in order to accelerate the mass deployment of renewable energy. Since amount of renewable energy quite changes unstably with time, which depends on weather and place, development of process systems technology is an issue for stable and effective utilization of electric power that is generated by fluctuating renewable energy. Those in national institute of National Institute of Advanced Industrial Science and Technology (AIST)…

Presentation

Early Transition Metal Carbide and Nitride Supported Catalysts for Ammonia Synthesis

Zixuan Wang Levi T. Thompson

More than 180 million tons of NH3 are produced annual via the Haber-Bosch process which converts N2 and H2 at high temperatures (400 – 500°C) and pressures (150 – 300 bars). Ammonia synthesis also accounts for 1-2% of global energy consumption.1 The development of higher activity catalysts that can operate under less severe conditions would enhance the economics associated with and sustainability of NH3 synthesis. Research described in this paper investigates the performance of transition metal carbide and nitride supported metals for NH3 synthesis. Previously, Mo2C and Mo2N have been reported to be more active than Ru-based catalysts, but slightly…

Presentation

Design of Iron-Nickel Nanocatalysts for Low-Temperature Electrochemical Ammonia Generation

Lauren F. Greenlee Shelby Foster Prashant Acharya David Suttmiller Charles Loney Julie Renner Wayne Gellett Katherine Ayers

The Haber-Bosch industrial process for ammonia production is the cornerstone of modern commercial-fertilizer-based agriculture. Haber-Bosch ammonia fueled the global population growth of the 20th century, and approximately half of the nitrogen in human bodies today originates from ammonia-based fertilizer produced by the Haber-Bosch process. However, the Haber-Bosch process operates at high temperature and high pressure to achieve high conversion efficiencies, and the hydrogen input comes from steam reforming of coal or natural gas. In addition to the energy costs, the large production of carbon dioxide as a greenhouse gas and the large required economies of scale motivate research efforts to…

Presentation

Coupling Integral Molten Salt Reactor Technology into Hybrid Nuclear: Direct Ammonia Production via H2 High Temperature Steam Electrolysis

John Kutsch

Demands for safe, secure supplies of potable water across the planet are increasing faster than can be provided by natural, ever-depleting sources of fresh water. At the same time, world demand for electric power is also accelerating. Making H2 from Natural Gas is not an optimal or very efficient process that is also un-economic at higher and erratic gas costs. An Integral Molten Salt Reactor (IMSR) is uniquely suited to provide the very high temperatures (600 °C+ working temps) that are needed to generate both significant amounts of High Temperature Steam Electrolysis (HTSE)-derived Hydrogen & Oxygen (a feed for industrial…

Presentation

Atmospheric-Pressure Synthesis of Ammonia Using Non-Thermal Plasma with the Assistance of Ru-Based Multifunctional Catalyst

Peng Peng Yanling Cheng Nan Zhou Raymond Hatzenbeller Paul Chen Roger Ruan

Ammonia has much more uses than being a fertilizer. Its emerging applications include hydrogen carrier, fuel cells, clean transportation fuels, and other off-grid power applications. The traditional Haber Bosch process used to synthesize ammonia must be achieved at high temperature and pressure. The non-thermal plasma (NTP) allows for the synthesis of ammonia at a lower temperature and pressure conditions. It is proposed that the moderate process conditions can potentially allow a more economical construction and operation of ammonia production systems on distributed farms and renewable hydrogen production sites. In this study, we report the NTP synthesis of ammonia using dielectric…

Presentation

Nitrogenase Inspired Peptide-Functionalized Catalyst for Efficient, Emission-Free Ammonia Production

Stephen Szymanski Wayne Gellett

Ammonia-based fertilizers have enabled increases in food production to sustain the world’s population. Currently the major source of ammonia is the Haber-Bosch process, which requires high temperature and pressure and has low conversion efficiency, such that very large plants are required for economical production. Ammonia is therefore one of the most energy and carbon intensive chemical processes worldwide, largely due to the steam methane reforming step to produce the required hydrogen. Because of the very large plant scale and resulting centralization of production, ammonia may also be transported long distances to point of use, adding additional energy and emissions. Distributed,…

Presentation

Lower Pressure Ammonia Synthesis

Mahdi Malmali Alon McCormick Edward Cussler Joshua Prince Michael Reese

Ammonia is a very important chemical, mainly produced through the Haber-Bosch process. This process requires high temperature (>400 °C) and pressure (>150 bar) in order to ensure fast kinetics and high conversions, respectively.1 As a result, ammonia synthesis is known to be very complex and energy-intensive.2 To alleviate the complexity and energy requirements of ammonia synthesis, and to reduce the CO2 emissions, we are proposing an innovative reaction-absorption process to synthesize carbon-free ammonia in small plants.3 This green ammonia can be synthesized in wind-powered plants, with hydrogen from electrolysis of water and nitrogen from pressure swing adsorption of air.4 In…

Presentation

Fast-Ramping Reactor for CO2-Free NH3 Synthesis

Joseph Beach Jonathan Kintner Adam Welch Jason Ganley Ryan O'Hayre

Starfire Energy is developing a fast-ramping reactor for making CO2-free NH3 for fuel, energy storage, and agricultural applications. A fast-ramping reactor is desired to follow (a) variable electricity generation from CO2-free sources such wind and solar power plants or (b) variable availability from CO2-free baseload electricity generation such as nuclear or hydroelectric power plants. The reactor builds upon the Haber-Bosch process by (a) introducing a higher activity supported Ru catalyst (over 4.5 mmol g-1 h-1 at 1 atm and over 45 mmol g-1 h-1 at 10 atm) and (b) further enhancing the catalysis by applying an electric potential or electric…