Site items in: Catalysts

Nitride-Based Step Catalysis for Ammonia Synthesis at Atmospheric Pressure
Presentation

Formation of metal nitrides to activate dinitrogen is one avenue to ammonia and other nitrogen compounds. Attractive aspects are operation at atmospheric pressure and moderate temperatures, formation of stable chemical intermediates rather than reliance on somewhat sensitive heterogeneous catalysis, and inexpensive materials. If a single metal is used, however, one encounters tradeoffs somewhat akin to the well-known tradeoffs for Haber-Bosch catalysts. Results will be presented for metal nitride-based ammonia synthesis, and new metal alloys that can address some of the tradeoffs between affinity for nitrogen, and formation of ammonia when hydrogen is added. Options using water instead of hydrogen will…

Exploring Peptide-Bound Catalysts for Electrochemical Ammonia Generation
Presentation

Today, most ammonia (NH3) manufacturing occurs via the Haber-Bosch process. This process consumes hydrogen from fossil fuels, and as a result NH3 contributes the highest amount of greenhouse gas emissions out of the top 18 large-volume chemicals made globally. Because the process is high temperature (400°–500°C) and pressure (150–300 atm) with a low (15%) single-pass conversion efficiency, the plants have to be very large to be economical. This means that ammonia is shipped from centralized locations, further increasing greenhouse gas emissions because of the fuel consumed in transportation. Additionally, their large size makes it difficult to integrate with renewable sources…

LiH Mediated Ammonia Synthesis Under Mild Condition
Presentation

Having a hydrogen content of 17.6 wt% NH3 is an attractive hydrogen carrier. The key issue for NH3 synthesis and decomposition is the development of non-noble metal based, highly active and stable catalysts that can be operated under mild condition. With the understanding on the interaction of LiH and Li2NH with 3d metals or their nitrides, novel catalyst systems, i. e., LiH-3d transition metals for NH3 synthesis and Li2NH-3d transition metal for NH3 decomposition, that have activities surpassing the highly active Ru-based catalysts were developed. The unique chemistry among TM, Li, N and H creates a two-reactive center mediated pathway…

Influence of H2 / N2 Ratio on Dynamic Behavior of Ammonia Production on Ru Catalyst Under Low Pressure Condition
Presentation

Recently deployment of renewable energy such as sunlight and wind power or deployment of process technologies for carbon dioxide capture and storage (CCS) is indispensable to reduce the CO2-emission. However, there are some issues to be solved in order to accelerate the mass deployment of renewable energy. Since amount of renewable energy quite changes unstably with time, which depends on weather and place, development of process systems technology is an issue for stable and effective utilization of electric power that is generated by fluctuating renewable energy. Those in national institute of National Institute of Advanced Industrial Science and Technology (AIST)…

Early Transition Metal Carbide and Nitride Supported Catalysts for Ammonia Synthesis
Presentation

More than 180 million tons of NH3 are produced annual via the Haber-Bosch process which converts N2 and H2 at high temperatures (400 – 500°C) and pressures (150 – 300 bars). Ammonia synthesis also accounts for 1-2% of global energy consumption.1 The development of higher activity catalysts that can operate under less severe conditions would enhance the economics associated with and sustainability of NH3 synthesis. Research described in this paper investigates the performance of transition metal carbide and nitride supported metals for NH3 synthesis. Previously, Mo2C and Mo2N have been reported to be more active than Ru-based catalysts, but slightly…

Design of Iron-Nickel Nanocatalysts for Low-Temperature Electrochemical Ammonia Generation
Presentation

The Haber-Bosch industrial process for ammonia production is the cornerstone of modern commercial-fertilizer-based agriculture. Haber-Bosch ammonia fueled the global population growth of the 20th century, and approximately half of the nitrogen in human bodies today originates from ammonia-based fertilizer produced by the Haber-Bosch process. However, the Haber-Bosch process operates at high temperature and high pressure to achieve high conversion efficiencies, and the hydrogen input comes from steam reforming of coal or natural gas. In addition to the energy costs, the large production of carbon dioxide as a greenhouse gas and the large required economies of scale motivate research efforts to…

Atmospheric-Pressure Synthesis of Ammonia Using Non-Thermal Plasma with the Assistance of Ru-Based Multifunctional Catalyst
Presentation

Ammonia has much more uses than being a fertilizer. Its emerging applications include hydrogen carrier, fuel cells, clean transportation fuels, and other off-grid power applications. The traditional Haber Bosch process used to synthesize ammonia must be achieved at high temperature and pressure. The non-thermal plasma (NTP) allows for the synthesis of ammonia at a lower temperature and pressure conditions. It is proposed that the moderate process conditions can potentially allow a more economical construction and operation of ammonia production systems on distributed farms and renewable hydrogen production sites. In this study, we report the NTP synthesis of ammonia using dielectric…

Nitrogenase Inspired Peptide-Functionalized Catalyst for Efficient, Emission-Free Ammonia Production
Presentation

Ammonia-based fertilizers have enabled increases in food production to sustain the world’s population. Currently the major source of ammonia is the Haber-Bosch process, which requires high temperature and pressure and has low conversion efficiency, such that very large plants are required for economical production. Ammonia is therefore one of the most energy and carbon intensive chemical processes worldwide, largely due to the steam methane reforming step to produce the required hydrogen. Because of the very large plant scale and resulting centralization of production, ammonia may also be transported long distances to point of use, adding additional energy and emissions. Distributed,…

Lower Pressure Ammonia Synthesis
Presentation

Ammonia is a very important chemical, mainly produced through the Haber-Bosch process. This process requires high temperature (>400 °C) and pressure (>150 bar) in order to ensure fast kinetics and high conversions, respectively.1 As a result, ammonia synthesis is known to be very complex and energy-intensive.2 To alleviate the complexity and energy requirements of ammonia synthesis, and to reduce the CO2 emissions, we are proposing an innovative reaction-absorption process to synthesize carbon-free ammonia in small plants.3 This green ammonia can be synthesized in wind-powered plants, with hydrogen from electrolysis of water and nitrogen from pressure swing adsorption of air.4 In…

Fast-Ramping Reactor for CO2-Free NH3 Synthesis
Presentation

Starfire Energy is developing a fast-ramping reactor for making CO2-free NH3 for fuel, energy storage, and agricultural applications. A fast-ramping reactor is desired to follow (a) variable electricity generation from CO2-free sources such wind and solar power plants or (b) variable availability from CO2-free baseload electricity generation such as nuclear or hydroelectric power plants. The reactor builds upon the Haber-Bosch process by (a) introducing a higher activity supported Ru catalyst (over 4.5 mmol g-1 h-1 at 1 atm and over 45 mmol g-1 h-1 at 10 atm) and (b) further enhancing the catalysis by applying an electric potential or electric…