In this Technology Insights article, we explore the different technology options for low-emission ammonia production from gas feedstock. What are the different energy, carbon capture, scale and maturity trade-offs that need to be considered? What technology choices are project developers currently making?
First Ammonia has closed a successful Series B funding round, including contributions from Asian investors Mercuria Holdings and Manies Group. Funding will go directly towards the construction of First Ammonia’s renewable production plant near the Port of Victoria, Texas.
The trio has inaugurated their “dynamic” renewable ammonia plant in Ramme, Denmark. The facility aims to demonstrate cost-effective, fluctuating ammonia production based on variable power inputs.
One of the key steps in project development is the selection of the licensor for the renewable ammonia synthesis loop. For renewable ammonia projects, licensors including KBR, Topsoe, Thyssenkrupp Uhde, Casale, and Stamicarbon offer a range of technologies and services covering small to large-scale ammonia production. We explore these different technology offerings, as well as the growing list of projects where they are being deployed.
Incentivised by the US government’s Inflation Reduction Act, Topsoe plans to build a 1 GW solid oxide electrolysis cell manufacturing plant in Virginia. Combined with its existing SOEC factory in Herning, Denmark, the new factory will make Topsoe the largest SOEC manufacturer globally.
China is keeping pace with IEA predictions for electrolyzer installations, with as much as 55% of the world’s total capacity to be installed there by 2028. Coupled with strong wind-power resources, domestic manufacturing capabilities and multiple economic drivers to transition away from coal-based ammonia production, China is ideally positioned to speed up the deployment of renewable ammonia projects.
Based on Topsoe’s H2RETAKE™ technology, an ammonia cracking facility owned and run by Approtium will be built in Ulsan, South Korea. Approtium has already secured a supply of ammonia via an offtake agreement signed with Hyphen Hydrogen.
Topsoe will deploy its new dynamic ammonia technology at Allied Green Ammonia’s under-development project on the Gove Peninsula, Northern Territory (and potentially its solid oxide electrolysis technology). Allied is targeting a production start in late 2028, with an initial capacity of more than 900,000 tonnes per year.
First Ammonia’s renewable ammonia project in Texas has taken another step, with commodity giant Uniper joining as project partner. Renewable ammonia will be produced for export from the Port of Victoria starting in 2026.
Topsoe will supply its ammonia loop technology to the million tonne per year renewable ammonia project in Newfoundland. Crown lands application approval means that project developers World Energy GH2 have now secured full land capacity for both initial and potential expansion phases for the project.
The cost gap between fossil-based ammonia production and electrolysis-based ammonia production in China is arguably the smallest in the world. In our May episode of Ammonia Project Features, we explored two new, “flexible” renewable ammonia projects being developed in northeast China, as well as some of the engineering challenges as we scale-up electrolysis plants to gigawatt-sized.
Explore two flexible renewable ammonia production projects in China: Topsoe's in Baotou, and Envision Energy's in Chifeng City. We also welcome the Institute for Sustainable Process Technology to discuss the scale-up of electrolyzer plants to the GW-scale.
A consortium of Danish and Indonesian companies - including Topsoe, Copenhagen Atomics, Pupuk and Pertamina - will collaborate to develop a 1 million tonnes per year, nuclear-powered ammonia project for fertiliser production in Bontang, Indonesia. Copenhagen Atomics’ thorium molten salt reactors will power 1 GW of solid oxide electrolysis capacity.
Solid oxide electrolysis has recently gained traction, and is fast becoming an attractive technology option for new ammonia production projects. This week we will explore a recent ISPT report, the scale-up of Topsoe’s manufacturing capacity, and several project announcements.
Flexible ammonia production technology is currently scaling up to meet the challenges of fluctuating electricity feedstock. The ability to ramp down plants to 5 - 10% of their nominal load will minimize the requirement for hydrogen storage buffers and reduce the overall cost of renewable ammonia production. The first demonstration-sized flexible ammonia plants are due to begin operations later this year.
The Adams Fork Energy clean ammonia project will produce up to 2.16 million tonnes per year of ammonia, based on gas feedstock and CCS. The project will serve as the anchor for the Appalachian Regional Clean Hydrogen Hub, one of a number of applications being considered by the US Department of Energy for funding as part of a $7 billion jump-start program.
Topse & Mintal Hydrogen will develop a dynamic, renewable ammonia plant in Baotou, China. Similar to Topsoe’s project in Skovgaard (Denmark), the electrolyser plant in Baotou will be directly connected to renewable energy generation, with production to begin in 2025.
Recently, KBR launched its Ammonia 10,000 technology for newbuild ammonia plants, tripling the largest available single train capacity to 10,000 metric tonnes per day. In our latest Technology Insights article, we explore the other pieces of the puzzle required for mega-scale ammonia, as well as some updates from the other end of the spectrum, with three distributed, small-scale ammonia synthesis systems under development in North America.
US-based First Ammonia has announced a new reservation deal with Topsoe for delivery of solid-oxide electrolysers. Initially, First Ammonia will purchase 500 MW of SOECs from Topsoe’s new manufacturing plant in Herning, Denmark, with the option to expand to 5 GW over the lifetime of the agreement. That initial 500 MW will be deployed over two First Ammonia production projects, both targeting commercial operations in 2025: one in northern Germany, and one in southwest USA.
The consortium developing the Skovgaard ammonia project has ordered an alkaline electrolyser system from Nel, bringing the 10 MW plant a step closer to reality. Skovgaard will be an important test case for hydrogen production directly from renewable energy, with no battery storage or firming to be used.
In other electrolyser news, German-based Sunfire and US-based Electric Hydrogen have received new funding to develop their technologies. Also in Germany, Siemens and Air Liquide will join forces to develop a GW-sized factory in Berlin, with 3 GW of PEM electrolyser units to be manufactured annually by 2025.
The potential for nuclear-powered ammonia production is developing fast. Two seperate industrial consortia (Copenhagen Atomics, Alfa Larval & Topsoe, and KBR & Terrestrial Energy) have formed to develop thorium-fueled reactors, and hydrogen & ammonia production is a key part of their plans. Given nuclear electricity dominates France’s energy mix, a grid-connected electrolyser project at Borealis’ fertiliser production plant in Ottmarsheim, France will be one of the first examples of commercial-scale, nuclear-powered ammonia production. And, while capital costs & lead times remain significant, mass production of new technologies and research into flexible power production capabilities are emerging as key to unlocking nuclear-powered ammonia production.
Herning, Denmark will be the location for Haldor Topsøe’s new electrolyser manufacturing facility. The new facility will have an annual production capacity of 500 MW-worth of solid-oxide electrolyser units, scaling up to 5 GW. Topsøe’s announcement is the latest in a series of recent news items, suggesting that the momentum for electrolyser scale-up is building.
DECHEMA and Fertilizers Europe recently released a new report detailing how & where the European fertilizer industry can decarbonize leading up to 2030. Technology options for CO2-emission reduction of hydrogen feedstock in ammonia production explores decarbonization pathways including energy efficiency improvements, carbon capture & sequestration, renewable hydrogen feedstock and grid-based electrolysis. It proposes a detailed roadmap towards 19% emissions reduction from the EU fertilizer industry by 2030, and – looking ahead to 2050 – forecasts the almost complete decarbonization of the industry, via zero-carbon electricity generation in the EU and the growth of renewable hydrogen production. With the right policy & regulatory levers in place, Fertilizers Europe believes there is no reason the transition cannot happen faster.
This week we explore some recent funding announcements for ammonia energy:
A high-powered consortium of academic & industry partners - VoltaChem, TNO, ISPT, Air Liquide, BP, and OCI - will explore the upscaling potential of solid oxide electrolysis (SOEC) to an industrial scale. One of the industrial applications to be investigated is the use of SOEC technology for hydrogen production at an ammonia plant. The study aims to present a viable roadmap forward for an SOEC demonstration integrated into an existing petrochemical facility.
Topsøe and newcomer Green Fuel will join forces to identify efficient and scalable technologies to produce green ammonia in Iceland. A coalition of organisations is also working on a new green energy park in the town of Reyðarfjörður on Iceland's east coast, with e-fuels production and use of the electrolysis by-product oxygen a major part of the plan.
This week: 45 GW mega-project in Kazakhstan, world-first industrial "dynamic" green ammonia plant, Japan's Idemitsu to use Tokuyama facility for ammonia imports, co-combustion test, more successful funding rounds, green ammonia in Ireland, South Africa's potential to fuel green shipping: new report, Obsky LNG becomes Obsky hydrogen/ammonia and more developments in the Middle East.
News this week: future green bunker fuel hub planned for Bornholm, more Haldor Topsoe news, Australia partners up, 23 key players kick-off ammonia maritime fuel study, $100 billion hydro-hydrogen and ammonia in the DR Congo, Egypt planning $4 billion green hydrogen project, AP Ventures leads investment in Amogy, full steam ahead for MS Green Ammonia, new blue ammonia plant in Canada and new engineering contracts signed for key blue ammonia projects.
Welcome to the Ammonia Wrap: a summary of all the latest announcements, news items and publications about ammonia energy. This week: a 30 GW Power-to-X project in Mauritania, green hydrogen and ammonia in Egypt, €8 billion for 62 hydrogen projects in Germany, Cummins' electrolyser gigafactory in Spain, Ammonia engine development in Portugal and Shchekinoazot gets a new decarbonisation partner.
Welcome to the Ammonia Wrap: a summary of all the latest announcements, news items and publications about ammonia energy. There's so much news this edition that we're bringing you two, special Wrap articles. Our first focuses on ammonia production - both existing and new build plants. This week: InterContinental Energy to build 25 GW of green ammonia production in Oman, Cummins and KBR to collaborate on integrated green ammonia solutions, New green ammonia pilot plant for Minnesota, Stamicarbon launches new technology for sustainable fertilizer production in Kenya, Haldor Topsoe and Shchekinoazot to explore ammonia plant decarbonisation in Russia, 1 million tonne blue ammonia per year in Norway and Trammo announces off-take MoU for 2GW AustriaEnergy plant in Chile.
Based on recent press reports, ammonia has a new friend: methanol. With the two upstart fuels being mentioned together with increasing frequency, they seem poised to develop on parallel paths as each seeks market applications where it can become a mainstay solution.
Welcome to the Ammonia Wrap: a summary of all the latest announcements, news items and publications about ammonia energy. This week: updates from India, the PROMETEO project - continuous hydrogen production by SOEC, Viridis Bulk Carriers - a new zero-emissions shipping company, Korean Register AiP for ammonia bunkering vessel, two green hydrogen import MoUs for the Port of Rotterdam and Haldor Topsoe and Nel team up to offer green fuel solutions.
Welcome to the Ammonia Wrap: a summary of all the latest announcements, news items and publications about ammonia energy. This week: green ammonia from Haldor Topsøe and Aquamarine, "Transhydrogen Alliance", Origin Energy signs deal with Korean steel maker POSCO, Japanese electric utilities move towards ammonia, new funding for CF Industries low-carbon fertiliser in the UK, Japanese partners to study Indonesian blue ammonia output and Namibia's national hydrogen & ammonia strategy.
Welcome to the Ammonia Wrap: a summary of all the latest announcements, news items and publications about ammonia energy. This week: commercialised ammonia gas turbines, TDK and GenCell join forces, another GW of green ammonia production, small-scale green ammonia in rural Japan, hydroelectric ammonia in Laos, Viking Energy vessel updates, new partnerships for Haldor Topsoe and "any-fuel" high-temp PEM fuel cells.
Welcome to the Ammonia Wrap: a summary of all the latest announcements, news items and publications about ammonia energy. In this week's wrap: HyDeal Ambition, new marine tankers, fuel forecasts & SOFC developments, a new technical briefing on power generation, UNSW leads research in P2X, GWs of green ammonia in Denmark, Norway and Chile, green ammonia in the Orkneys, new government focus on ammonia in South Africa, and India to make green ammonia production mandatory?
Green ammonia projects continue to be announced at dizzying speed and scale. A few weeks ago, Origin Energy disclosed its feasibility study to develop 500 MW (hydro) / 420,000 tons per year of green ammonia in Tasmania, with first production targeted for mid-2020s. This week, a consortium led by Haldor Topsoe and Vestas announced 10 MW (wind+solar) / 5,000 tons of green ammonia in Denmark, which could be operational in 2022, making it the first green ammonia plant at this scale. Also this week, Yara made a significant corporate announcement, detailing a “transformation of its commercial business models, sales channels and offerings,” with the full decarbonization of its Porsgrunn plant at the heart of its strategy to use green ammonia “to enable the hydrogen economy.”
The ammonia industry is transitioning towards sustainability at remarkable speed. In the last week alone, three major project announcements signal the availability of millions of tons of low-carbon ammonia this decade, and enthusiasm for rapid and complete transformation of the industry. Decarbonizing ammonia is no longer viewed as a challenge — now, this is quite clearly an opportunity.
Earlier this month the journal Science published “Recent advances in solid oxide cell technology for electrolysis." The paper advances two important theses: first, solid oxide electrolysis cell (SOEC) technology has an important role to play in the sustainable energy economy of the future; second, SOEC technology has achieved a set of economics that make commercial viability possible today.
Earlier this month Haldor Topsoe and four partners issued Ammonfuel - an industrial view of ammonia as marine fuel. According to the accompanying press release, the 59-page report provides “a comprehensive and up-to-date overview of the applicability, scalability, cost, and sustainability of ammonia as a marine fuel.” The partners include Vestas, Siemens Gamesa, Hafnia, and Alfa Laval.
Last week, Air Products, ACWA Power, and NEOM announced a $5 billion, 4 gigawatt green ammonia plant in Saudi Arabia, to be operational by 2025. Air Products, the exclusive off-taker, intends to distribute the green ammonia globally and crack it back to “carbon-free hydrogen” at the point of use, supplying hydrogen refueling stations. According to Air Products’ presentation on the project, “our focus is fueling hydrogen fuel cell buses and trucks.” This will be one of the first projects to be built in the industrial hub of NEOM, a futuristic “model for sustainable living.” NEOM is a key element in Vision 2030, Crown Prince Mohammed bin Salman’s plan to diversify the Saudi Arabian economy and reduce dependence on oil revenues. In other words, Saudi Arabia is establishing itself as “a global leader in green hydrogen production and green fuels.”
ANNUAL REVIEW 2019: Blue hydrogen – defined as the version of the element whose production involves carbon capture and sequestration (CCS) – represents an alluring prospect for the energy transition. The primary “blue” feedstocks, natural gas and coal, currently set the low-cost benchmarks for storable energy commodities. With the addition of CCS, they are expected to set the low-cost benchmarks for low-carbon storable energy commodities. Blue ammonia is very much included in this frame of reference since CCS could be applied to the CO2 waste stream from the Haber-Bosch process. But neither blue hydrogen nor blue ammonia are sure things; a variety of technical, financial, regulatory, and social issues could stand in the way of their widespread adoption. But work on new technologies that have the potential to ease the way for blue products has come increasingly into view over the last twelve months.
A May 2019 paper published in Science reports on a technological advance that may have significant implications for ammonia production. The paper, Electrified methane reforming: A compact approach to greener industrial hydrogen production, presents a method for providing the heat required for steam methane reforming from renewable electricity instead of natural gas. The carbon intensity of ammonia production could thereby be reduced by about 30%. And, last month, Haldor Topsøe announced that it plans to build a demonstration plant in Denmark that will produce “CO2-neutral methanol from biogas using eSMR technology.” The plant is expected to be “fully operational in the beginning of 2022.”
Haldor Topsoe has greatly improved the near-term prospects for green ammonia by announcing a demonstration of its next-generation ammonia synthesis plant. This new technology uses a solid oxide electrolysis cell to make synthesis gas (hydrogen and nitrogen), which feeds Haldor Topsoe's existing technology: the Haber-Bosch plant. The product is ammonia, made from air, water, and renewable electricity. The "SOC4NH3" project was recently awarded funds from the Danish Energy Agency, allowing Haldor Topsoe to demonstrate the system with its academic partners, and to deliver a feasibility study for a small industrial-scale green ammonia pilot plant, which it hopes to build by 2025. There are two dimensions to this technology that make it so important: its credibility and its efficiency.
After two successful years, the NH3 Event returns on June 6 & 7 in Rotterdam, the Netherlands, for the third edition. Ammonia is still an underestimated route to achieving a sustainable energy economy. At the NH3 Event, members of the energy community, including the public, NGOs, policy-makers, industries, and academics — including well-known experts, developers, and scientists — gather to present the latest research results and commercial achievements, and to discuss new application fields and business prospects for ammonia in energy solutions. And this year with very interesting names!
The 2018 NH3 Energy Implementation Conference, the first of its kind, took place on November 1 in Pittsburgh, Pennsylvania in the U.S. The focus of the Conference was on steps – current and future – that will lead to implementation of ammonia energy in the global economy. At the highest level, the Conference results validated the relevance and timeliness of the theme. In the words of closing speaker Grigorii Soloveichik, Director of the U.S. Department of Energy’s ARPA-E REFUEL Program, the Conference strengthened his confidence that “ammonia is a great energy carrier ... with billions of dollars of potential in prospective markets.”
The second annual Power to Ammonia conference, which took place earlier this month in Rotterdam, was a tremendous success. It was again hosted by Proton Ventures, the Dutch engineering firm and mini-ammonia-plant pioneer, and had roughly twice as many attendees as last year with the same extremely high quality of presentations (it is always an honor for me to speak alongside the technical wizards and economic innovators who represent the world of ammonia energy). However, for me, the most exciting part of this year's event was the fact that, for the first time at an ammonia energy conference, all four of the major ammonia technology licensors were represented. With Casale, Haldor Topsoe, ThyssenKrupp, and KBR all developing designs for integration of their ammonia synthesis technologies with renewable powered electrolyzers, green ammonia is now clearly established as a commercial prospect.
The second annual European Conference on Sustainable Ammonia Solutions has announced its full program, spread over two days, May 17 and 18, 2018, at Rotterdam Zoo in the Netherlands. The international cadre of speakers, representing a dozen countries from across Europe as well as the US, Canada, Israel, and Japan, will describe global developments in ammonia energy from the perspectives of industry, academia, and government agencies.
The NH3 Fuel Association (NH3FA) has released the names of the organization’s charter group of sponsors. The common thread that unites the six companies? A conviction that ammonia energy represents a significant opportunity for their businesses. The sponsors are Yara, Nel Hydrogen, Airgas, Haldor Topsoe, Casale, and Terrestrial Energy.